4 Essential Moves to Improve Your Industrial Automation System
- Shane D
- Apr 7
- 2 min read
Here are some core objectives
Strengthen the Backbone: Networking, Cybersecurity & Future-Proofing
Get a Grip on Systems: Version Control, Documentation & Legacy Optimization
Close the Gap: Skills, Training & Vendor Relationships
Turn Data into Direction: Reporting, KPIs & IIoT Planning
Industrial Network Reliability |
Your network is the silent backbone of your automation system — and when it’s unstable, everything else is at risk. For small teams, the good news is that simple improvements go a long way. Start by mapping your current infrastructure and labeling all devices. Use managed switches to isolate traffic, and take basic cybersecurity steps like separating your industrial and office networks and changing default passwords. These foundational moves protect your uptime and pave the way for IIoT and future tech adoption. Need help getting started? |
Stop Flying Blind: Take Control of Your Control Systems |
Without clear documentation and version control, even the best teams waste time troubleshooting and risk major downtime after unexpected changes. Start by setting up a centralized location for your PLC and HMI programs with clear naming conventions. Create a simple change log and begin documenting your most critical machines — even one per week adds up fast. Small legacy upgrades, like replacing a failing HMI or adding Ethernet connectivity, can also bring new life to old systems. Want a clear roadmap for getting your systems under control? |
Build a Smarter Team and Stronger Vendor Network |
You don’t need a big team to run a tight operation — just the right knowledge and the right partners. Start by identifying skill gaps: where does your team hesitate or rely on outside help the most? Assign each person a quarterly training goal and build peer learning into your routine. At the same time, strengthen your vendor list. Choose partners who are responsive, experienced, and willing to grow with you. Strong vendor relationships are a quiet superpower when issues arise. |
Turn Plant Floor Data into Real Decisions |
Data is powerful — but only if it’s clean, accurate, and tied to your business goals. Many teams collect tons of data but don’t know what to do with it. Start small: choose 2–3 key metrics (like downtime, scrap rate, or throughput), and track them consistently using a spreadsheet or basic dashboard. Make sure your sources are accurate (e.g., sensor health, PLC tags), then layer in simple IIoT devices as your needs grow. A phased rollout avoids overwhelm and builds trust in the data. |
Stay Ahead of it. Draw on our experience to outline your modernization process or to do it for you. |


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